Deadly chemical leak at West Virginia refinery kills two and injures 21

Hydrogen sulfide release at Catalyst Refiners prompts evacuations and emergency response in Kanawha County.

State officials respond to a chemical leak at a silver catalyst manufacturing facility in Institute, West Virginia.
State officials respond after a chemical leak at the Catalyst Refiners silver catalyst manufacturing facility in Institute, West Virginia, U.S., on April 22, 2026. Photo by Marcus Constantino/Reuters

A hazardous chemical release at a refining facility in Institute, West Virginia, United States, has resulted in at least two fatalities and left 21 others injured, according to local authorities in Kanawha County. The incident, which occurred on Wednesday (April 22), triggered a large-scale emergency response and prompted evacuations as emergency teams worked to contain potential exposure risks.

Officials confirmed that one of the injured individuals remains in critical condition after being transported for urgent medical care. Several others were taken to nearby hospitals for evaluation and treatment following suspected exposure to toxic substances at the site operated by Catalyst Refiners, Inc., a facility involved in chemical processing linked to catalyst production.

In an official update posted on social media platform X, Kanawha County authorities said emergency responders acted quickly to evacuate personnel from the area as the situation developed. The statement confirmed that 21 individuals were removed from the site and assessed by medical teams, while five employees of the Kanawha County Emergency Ambulance Authority were also undergoing evaluation as a precaution due to possible exposure during rescue operations.

The county further confirmed that two people had died as a result of the incident. Authorities have not yet released the identities of the victims pending family notification and ongoing investigation procedures.

The chemical leak was first reported in the morning hours, prompting immediate concern among local emergency services and hazardous materials teams. Initial reports indicate that the facility, which is used in the production of silver-based catalysts, suspended operations shortly after the incident began unfolding. Cleanup and decontamination procedures were initiated, followed by a full shutdown of the site as investigators assessed the scale of the release.

Preliminary findings suggest that a chemical reaction at the facility may have led to the production of hydrogen sulfide, a highly toxic gas known for its potential to cause severe health effects, including respiratory failure and death at high concentrations. Authorities have not yet confirmed the exact cause of the reaction, and investigations are ongoing to determine whether operational failure, equipment malfunction, or procedural lapses contributed to the incident.

Emergency management officials emphasized that containment efforts were prioritized immediately after the leak was detected. Specialized hazardous materials units were deployed to monitor air quality, assess contamination risks, and ensure that the surrounding community was not exposed to dangerous levels of toxic gases.

Residents in nearby areas were advised to remain alert and follow any instructions issued by local authorities while air monitoring continued. However, officials have not reported any evidence of off-site contamination at this stage.

The Kanawha County Emergency Management Office stated that coordination between local fire departments, medical teams, and environmental response units was critical in managing the situation. First responders worked under hazardous conditions to secure the area and evacuate affected workers while limiting further exposure.

Catalyst Refiners, Inc. has not yet issued a detailed public statement regarding the incident. The company’s operations remain suspended as regulatory agencies and safety investigators examine the site. Federal and state environmental and occupational safety authorities are expected to participate in the ongoing investigation.

Workplace chemical incidents of this nature are subject to scrutiny under U.S. occupational safety regulations, which require companies handling hazardous materials to implement strict safety protocols, emergency response procedures, and monitoring systems. Investigators will likely review compliance records, equipment maintenance logs, and operational procedures as part of the inquiry.

Officials have not provided a timeline for when operations at the facility may resume, noting that safety assessments and environmental testing must be completed before any decision is made regarding reopening.

The incident adds to growing concerns about industrial safety in chemical processing facilities across the United States, where exposure to toxic substances such as hydrogen sulfide remains a known occupational hazard. Experts often emphasize the importance of early detection systems, proper ventilation, and rigorous safety training to prevent similar accidents.

Authorities in Kanawha County said further updates will be released as the investigation progresses and more information becomes available about the cause of the leak and the condition of those affected.

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